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Microchannel Heat Exchangers

Microchannel Heat Exchangers

Microchannel heat exchanger manufacturer in China, custom all-aluminum, lightweight, high-heat-transfer-rate microchannel heat exchangers based on your detailed requirements since 2010.

  • 2D CAD engineering drawing of a custom microchannel heat exchanger coil with full dimensions, displayed in CAD software.
  • 3D CAD model of a custom microchannel heat exchanger coil showing fins and refrigerant connections.
  • Microchannel heat exchanger manufacturing process highlighting production capabilities
  • Microchannel heat exchanger core with a black protective coating and mounting flanges, photographed on a factory floor.
  • Batch of finished microchannel heat exchanger coils with bent copper header pipes arranged on packing material in production.
  • 1-banner-condenser-heat-exchanger
  • 2D CAD engineering drawing of a custom microchannel heat exchanger coil with full dimensions, displayed in CAD software.
  • 3D CAD model of a custom microchannel heat exchanger coil showing fins and refrigerant connections.
  • Microchannel heat exchanger manufacturing process highlighting production capabilities
  • Microchannel heat exchanger core with a black protective coating and mounting flanges, photographed on a factory floor.
  • Batch of finished microchannel heat exchanger coils with bent copper header pipes arranged on packing material in production.
  • 1-banner-condenser-heat-exchanger

Custom Microchannel Heat Exchanger Solutions

✔ 100% Brazed Aluminum Construction

✔ High Heat Transfer Efficiency & Lower Airside Pressure Drop

✔ Compact Design with Reduced Refrigerant Charge

✔ Corrosion Protection with E-Coating & TCP Options

✔ OEM Design Based on Thermal Performance & Installation Requirements

With over 12 years of engineering and manufacturing experience, Zantherm provides custom microchannel heat exchangers for HVAC, refrigeration, heat pump, transportation, and industrial cooling applications.

Custom Microchannel Heat Exchanger Manufacturer in China

Zantherm provides complete engineering and manufacturing support for custom microchannel heat exchanger projects, from thermal design and prototype validation to volume production.

✓ Professional Thermal Engineers
✓ 2D & 3D Design Support
✓ Design Optimization for Manufacturing

✓ Prototype Development & Validation
✓ Performance & Pressure Testing
✓ Volume Production & Quality Control

Whether you already have detailed drawings or only target performance requirements, our engineering team can help develop a customized microchannel heat exchanger solution for your application.

OUR MICROCHANNEL HEAT EXCHANGERS

Our microchannel products utilize high-precision extruded flat tubes, offering increased heat transfer surface area and low thermal resistance. They can be customized to suit various operating conditions and thermal loads, meeting all your heat exchange application needs.

MICROCHANNEL CONDENSERS
MICROCHANNEL CONDENSERS

The microchannel condensers are compact and lightweight, specifically designed for superior cooling efficiency.

MICROCHANNEL EVAPORATORS
MICROCHANNEL EVAPORATORS

High-performance microchannel evaporator for rapid and efficient heat absorption processing.

MICROCHANNEL WATER COILS
MICROCHANNEL WATER COILS

Ideal for water circulation systems, our microchannel water coil enables efficient fluid-to-air heat exchange with minimal pressure drop.

SERPENTINE COILS
MICROCHANNEL SERPENTINE COILS

These serpentine coils are custom-engineered for applications requiring continuous single-tube flow paths, delivering high reliability with zero leakage risk.

Microchannel Heat Pump Coils
Microchannel Heat Pump Coils

Specifically designed for reversible heat pump applications, these microchannel coils deliver efficient thermal management solutions for both cooling and heating.

Custom microchannel replacement coil heat exchanger
REPLACEMENT COILS

All microchannel coils feature a durable all-aluminium construction and can be customised as replacement coils for seamless installation and equipment upgrades.

Microchannel Heat Exchanger Configuration Options

Microchannel heat exchangers can be customized in different configurations according to equipment layout, installation space, airflow direction, and project requirements.

V-Type Configuration

✔ V-Shaped Layout
✔ Compact Equipment Integration
✔ Customized to System Requirements

L-Type Configuration

✔ L-Shaped Layout
✔ Flexible Installation Arrangement
✔ Customized to Available Space

Flat (Slab) Configuration

✔ Flat Core Layout
✔ Simple Equipment Integration
✔ Custom Dimensions Available

Custom Configuration

✔ Project-Specific Geometry
✔ Custom Dimensions & Layout
✔ Engineering Design Support

Feature box

Benefits of  Microchannel Heat Exchanger

High efficiency
High efficiency

Each flat tube features multiple micro-channels and external fins, expanding the heat exchange surface area.

Cost reduction
Cost reduction

All-aluminium construction offers lower costs and lighter weight, reducing transportation expenses.

Smaller size
Smaller size

Microchannel coils are thinner, offering the same heat exchange capacity in a smaller volume.

Environmentally Friendly
Environmentally Friendly

Recyclable aluminium promotes the Earth’s sustainable development.

Custom Microchannel Design Options

• Circuit Design & Refrigerant Distribution

Single-Circuit and Multi-Circuit layouts optimized for uniform refrigerant distribution and thermal performance.

• Fin Configuration & Thermal Optimization

Louvered, flat, and custom fin structures available to balance heat transfer efficiency and pressure drop.

• Connection Locations & Mounting Options

Custom end-cap, face, straight, and elbow connection configurations with flexible mounting arrangements.

• Surface Protection & Coating Options

E-Coating, TCP coating, hydrophilic coatings, and other corrosion protection solutions available.

Microchannel Heat Exchangers: Engineered for Higher Efficiency

Microchannel heat exchangers(MCHE) are among the best choices for your high-efficiency heat transfer needs. Utilizing integral brazing technology between fins and flat-channel tubes, these heat exchangers feature thinner aluminum material with higher thermal conductivity, resulting in low thermal resistance and pressure drop. The flat tubes contain multiple microchannels, each providing ample contact with the coolant. This ensures uniform coolant flow, expands the heat transfer surface area, and delivers superior heat transfer efficiency.

Labeled diagram of microchannel heat exchanger structure showing the fin, flat tube, header and micro-channel, with air flow and refrigerant flow directions.
Microchannel Heat Exchanger, the Cost-effective Option

Microchannel Heat Exchanger, the Cost-effective Option

Microchannel heat exchangers offer high cost-effectiveness, meeting your heat transfer needs while reducing expenses. The microchannel coil production process employs advanced brazing technology, resulting in a compact structure with high strength. Constructed entirely from aluminum, the product is lighter in weight, lowering transportation costs and preventing electrochemical corrosion between dissimilar metals, thereby indirectly extending its service life. Overall, microchannel heat exchangers typically reduce total costs by 5% to 30%.

Customize the Microchannel Heat Exchanger as You Want

Zantherm can meet all your microchannel heat exchanger customization needs. Whether it’s length, width, and height dimensions, target heat transfer capacity, fin customization, connection and installation methods, or other custom requirements (such as built-in drying bottles)—just tell us your specifications, and we’ll design and manufacture the microchannel heat exchanger for you.

Engineering drawing and 3D design of custom microchannel heat exchanger

Applications of Microchannel Heat Exchangers

Microchannel heat exchangers are widely used in HVAC, refrigeration, heat pump, transportation cooling, data center cooling, and industrial thermal management applications.

Row of commercial rooftop HVAC condensing units on a building roof, a typical application for microchannel heat exchanger coils.

• Rooftop Units
• Packaged HVAC Units
• Air-Cooled HVAC Systems

Long aisle of server racks in a modern data center, where precision cooling equipment maintains safe operating temperatures.

• Precision Cooling Units
• Air-Cooled Cooling Systems
• Data Center HVAC Systems

Air-source heat pump outdoor units with microchannel coils installed beside a modern residential building at sunset.

• Air-Source Heat Pumps
• Residential Heat Pumps
• Commercial Heat Pumps

Row of industrial process chillers with blue piping and control panels inside a factory plant room.
  • Industrial Chillers
  • Process Cooling
  • Equipment Cooling
Industrial refrigeration condensing unit outside a cold storage warehouse with loading docks and a refrigerated truck, with supermarket freezer display cases shown in the inset.

• Condensing Units
• Cold Storage Systems
• Commercial Refrigeration
• Display Cabinets

Electric car, high-speed train and passenger aircraft in motion, representing thermal management across transportation applications.

• Automotive Thermal Management
• Rail Transit
• Commercial Vehicles
• Commercial Aerospace

We provide fully customized microchannel heat exchanger solutions for HVAC, refrigeration, heat pump, transportation, and industrial cooling applications. The specifications below represent typical design and customization capabilities and may vary according to operating conditions, refrigerant type, installation space, and thermal performance requirements.

Cooling CapacityCustomized According to Application Requirements
Design Working PressureUp to 40 bar (Depending on Coil Design)
Refrigerant Temperature-15°C ~ 80°C (Customizable)
Material100% Brazed Aluminum (4343 / 3003 / 4343)
Coil ConfigurationCondenser / Evaporator / Water Coil / Heat Pump Coil
RefrigerantsR410A / R134a / R1234yf / R404A / R407C / R717
Fin TypeLouvered / Flat / Wavy / Custom
Connection OptionsStraight / Elbow / End-Cap / Face Connection / Custom Position
Coil DimensionsFrom 6″ × 6″ up to 80″ × 144″ (Customizable)

Engineering Support for Custom Microchannel Projects

Whether you already have detailed microchannel heat exchanger drawings or are still at the concept stage, our engineering team can support your project from design evaluation to production.

To recommend the most suitable microchannel heat exchanger configuration, we typically review:

• Target Cooling Capacity
• Application Type
• Refrigerant Type
• Condensing / Evaporating Temperature
• Operating Conditions
• Operating Environment
• Available Installation Space
• Inlet & Outlet Connection Requirements

Our Engineering Support Includes:

✔ 2D & 3D Design Assistance

✔ Thermal & Circuit Layout Optimization

✔ Prototype Development & Validation

✔ Manufacturing Design Optimization

✔ Volume Production Support

Available Surface Treatment for Your Microchannel Heat Exchanger

Before surface treatment, microchannel coils typically undergo acid pickling pretreatment to remove surface oxide layers and impurities, followed by the application of a protective coating. Basic protection can be achieved through passivation, commonly using a trivalent chromium process (TCP) coating. E-coating is employed for high-salt spray and severe corrosion environments, while powder coating is used for certain products where aesthetics are a priority. Each surface treatment method extends the service life of microchannel coils to varying degrees.

 

If you are looking for a professional microchannel heat exchanger factory in China, Zantherm is your first choice.

We own various types of microchannel heat exchangers, including microchannel condensers, microchannel evaporators, microchannel water coils, serpentine coils, and microchannel heat pump coils.

Zantherm has eight professional heat transfer engineers who can design 2D or 3D drawings based on your project requirements or heat transfer conditions.

If you already have detailed microchannel heat exchanger drawings, we support optimizing designs based on your blueprints to meet actual manufacturing requirements.

If you have not yet reached the design stage and only have your target cooling capacity, application type, operating conditions, installation space, and connection requirements, our engineering team can develop a custom microchannel heat exchanger solution tailored to your project.

Our factory employs 112 staff members who manage the complete process—from engineering design, prototype validation, and volume production to quality control testing, packaging, and shipping. Zantherm is committed to being your reliable manufacturing partner for custom microchannel heat exchangers.

Why Is an Integral Brazed Structure Adopted for Microchannel Heat Exchanger Design?

Brazing technology is a highly significant and frequently employed process in heat exchanger manufacturing, enabling the tight bonding of dissimilar structures. Vacuum brazing is typically utilized for microchannel heat exchangers, whose inherent characteristics not only ensure high structural integrity but also deliver superior heat transfer efficiency.

What Are the Microchannel Heat Exchanger Advantages?

Zantherm microchannel heat exchangers not only deliver highly efficient heat transfer with extensive customization options and exceptional value, but also offer greater environmental sustainability. If you share our commitment to the planet’s sustainable future—whether as an individual or business—microchannel heat exchangers are the perfect solution.

How Do Microchannel Heat Exchangers Compare with Traditional Fin-and-Tube Coils?

Compared with traditional fin-and-tube coils, microchannel heat exchangers typically provide higher heat transfer efficiency, lower refrigerant charge, reduced airside pressure drop, and a more compact overall design.

The all-aluminum brazed construction also reduces weight and eliminates galvanic corrosion issues associated with mixed-metal designs. In many HVAC and refrigeration applications, microchannel technology can achieve equivalent or improved thermal performance while reducing system size, material consumption, and operating costs.

The most suitable solution depends on the specific application, operating conditions, and project requirements.

What Are the Microchannel Heat Exchanger Applications?

Microchannel heat exchangers have a wide range of applications. Currently, Zantherm’s orders are concentrated in the following categories: thermal management systems for various vehicles (including but not limited to new energy vehicles and high-speed rail), agricultural machinery (tractors, harvesters, etc.), HVAC (Heating, Ventilation, and Air Conditioning), the food industry with stringent hygiene requirements, and various industrial equipment. Applications for microchannel heat exchangers in other sectors are also covered.

Can Microchannel Heat Exchangers Be Customized?

Yes. All microchannel heat exchangers can be customized according to your thermal performance targets, installation space, and operating conditions.

Available customization options include coil dimensions, cooling capacity, circuit layout, fin configuration, connection locations, mounting arrangements, refrigerant type compatibility, and surface protection solutions such as E-coating, TCP coating, and hydrophilic coating. Optional features such as integrated mini receivers can also be incorporated for specific HVAC and refrigeration applications.

Our engineering team can develop fully customized microchannel condenser coils, evaporator coils, water coils, and heat pump coils based on your project requirements.

What Coil Configurations Are Available for Custom Microchannel Heat Exchangers?

Microchannel heat exchangers can be manufactured in various coil configurations to meet different installation space, airflow direction, and thermal performance requirements.

Common configurations include slab coils, V-type coils, A-type coils, L-type coils, and multi-row coils. Each configuration offers unique advantages depending on the application, available installation space, and required heat transfer capacity.

Our engineering team can recommend and customize the most suitable coil configuration based on your system design and operating conditions.

What Information Is Required for Custom Microchannel Heat Exchanger Design?

To develop the most suitable microchannel heat exchanger solution, our engineering team typically reviews the following information:

• Required cooling or heat transfer capacity
• Refrigerant type and operating temperatures
• Airflow conditions and pressure requirements
• Installation space and dimensional limitations
• Connection type and preferred connection locations
• Application type (HVAC, refrigeration, heat pump, transportation, industrial cooling, etc.)

If detailed drawings are already available, we can optimize the design for manufacturing and performance. If drawings are not available, our engineers can develop a complete custom microchannel heat exchanger design based on your operating data and project specifications.

What testing and quality validation can you provide for custom microchannel heat exchangers?

Each custom microchannel heat exchanger can be tested according to project requirements before shipment.

Available validation services include performance testing, leak testing, proof pressure testing, burst pressure testing, thermal fatigue testing, mechanical durability evaluation, and salt spray corrosion testing. Material verification and weld quality inspections can also be provided when required.

For OEM projects and critical applications, we can support project-specific quality documentation, performance validation, and third-party certification requirements.

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